Powered Roller Conveyors for Assembly Lines

Steady & Reliable Manufacturer

Product Detailed Professional Description

Powered Roller Conveyors for Assembly Lines are actively driven systems designed to provide controlled, continuous, or indexed movement of parts, fixtures, and assemblies between workstations. These systems utilize chain-driven or belt-driven live rollers (CDLR/BDLR) or Electric Motor Roller Conveyors (MDRs) to ensure consistent product speed and positioning accuracy. They are engineered to accommodate fixtures (pallets or carriers) that may be temporarily stopped for manual or robotic tasks, requiring controlled acceleration and deceleration to maintain product orientation.

Introduction & Company Integration

Wuxi Huiqian specializes in manufacturing the precise, reliable roller technology required for efficient assembly automation. Our experience, including the production of various AC/DC Series Motor Rollers, reflects our commitment to absorbing advanced logistics equipment standards. We supply assembly line solutions that ensure repeatable material positioning, a factor critical for automated processes. Operating under a scientific QMS, our components support manufacturers who demand predictable, continuous flow throughout their assembly sequences.

Application Fields

Automotive Sub-Assembly: Moving engine components, axles, or interior modules between manual stations.
Electronics Manufacturing: Transporting delicate circuit board or small component carriers.
Appliance Production: Indexing partially assembled washing machines, refrigerators, or ovens.
Heavy Equipment Fabrication: Controlled movement of large weldment fixtures and tools.

Specification

Drive Type	Chain Driven (CDLR), Belt Driven (BDLR), or Motorized Driven Roller (MDR)
Speed Range	Configurable, typically 0.1 m/s to 0.5 m/s (low-to-medium)
Indexing Accuracy	±5 mm (System dependent)
Pallet/Carrier Size	Custom width to accommodate specific assembly fixtures
Accumulation Method	Slug release (CDLR/BDLR) or Zero Pressure (MDR)

Material Selection Guide

Durability and cleanliness are key factors:

Frame Material: Powder-Coated Carbon Steel for strength and rigidity. Aluminum is used where light weight and modularity are prioritized.
Roller Surface: Galvanized Steel for durability. Polymer or urethane sleeves are often used over steel rollers to protect sensitive assemblies from metal contact.
Fixtures/Pallets: The conveyor should be specified to interface seamlessly with the client's existing or planned assembly fixtures (pallets or carriers).

Services

Advantages & Core Features

Consistent Positioning: The driven motion ensures accurate placement of the assembly fixture at each workstation for repeatable robotic or manual tasks.
Controlled Start/Stop: Drive systems are integrated with sensors and logic for smooth acceleration and precise stopping, preventing product shift or damage.
Ergonomic Integration: Can be customized with accessories such as lifts, rotation tables, and height adjustments to improve operator access to the assembly.
Flexibility in Load Profile: Capable of handling a wide range of weights, from lightweight electronics carriers to heavy engine assembly fixtures.

FAQ

FAQ (Frequently Asked Questions)

Q: How do these conveyors handle the stopping and accumulation of assemblies?
A: MDR systems use non-contact ZPA for gentle accumulation. CDLR systems typically use pneumatic stops that lift the pallet off the rollers for controlled staging at the workstation.

Q: Can the conveyor be reversed for rework or backtracking?
A: Yes. Both MDR and CDLR/BDLR systems utilize drive motors that allow for reversible operation, enabling flexibility in material flow management for quality control or rework stations.

Information

Material Selection Guide

Durability and cleanliness are key factors:

Frame Material: Powder-Coated Carbon Steel for strength and rigidity. Aluminum is used where light weight and modularity are prioritized.
Roller Surface: Galvanized Steel for durability. Polymer or urethane sleeves are often used over steel rollers to protect sensitive assemblies from metal contact.
Fixtures/Pallets: The conveyor should be specified to interface seamlessly with the client's existing or planned assembly fixtures (pallets or carriers).

Details

Production & Customization Services

Our services focus on integration with the assembly process:

Fixture Design Review: Working with the client to ensure the conveyor rollers and pitch are optimized for the contact points and stability of the assembly pallet/fixture.
Integrated Lifts and Stops: Manufacturing and installing pneumatic or hydraulic lift-and-locate mechanisms directly into the conveyor frame for precise positioning at assembly stations.
ESD (Electrostatic Discharge) Compliance: Provision of static-dissipative roller sleeves and grounding points for electronic assembly applications.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional Powered Roller Conveyors for Assembly Lines Manufacturers and Powered Roller Conveyors for Assembly Lines Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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