Automatic Guided Vehicle (AGV) Interaction Conveyors

Steady & Reliable Manufacturer

Product Detailed Professional Description

Automatic Guided Vehicle (AGV) Interaction Conveyors are specialized transfer stations designed to reliably exchange unit loads (e.g., pallets, totes) between a fixed conveyor system and a mobile AGV or AMR (Autonomous Mobile Robot). These stations feature precision locating mechanisms (e.g., tapered guides, shot pins) to ensure the AGV docks at the correct ±5 mm tolerance. They typically include powered roller or chain sections on the station itself, allowing automated push-off/pull-on of the load once the AGV confirms docking and safety interlocks are cleared.

Introduction & Company Integration

Wuxi Huiqian supplies the crucial mechanical interfaces that connect static and mobile automation within modern facilities. Our AGV Interaction Conveyors are engineered for mechanical precision and seamless electronic communication with mobile fleet management systems. By building robust docking guides and providing clear PLC I/O signals, we ensure fast, repeatable, and safe load transfers, maximizing the efficiency of automated internal logistics networks.

Application Fields

Automated Warehousing: Transferring finished pallets from the production line accumulation zone to the waiting AGV for transport to storage.
JIT Manufacturing: Sending WIP totes from a main assembly line to a dedicated AMR for Just-In-Time delivery to a machining center.
End-of-Line Automation: Receiving empty pallets or totes from a returning AGV and routing them back into the loop.
Cleanroom Logistics: Transferring high-value, sensitive materials between the fixed clean zone and sealed AGV transfer units.

Specification

Interface Type	Powered Roller, Chain, or Ball Transfer Deck
Docking Mechanism	Mechanical Funnel Guides or Shot Pin Locators
Positional Accuracy	≤±5 mm (Required for reliable robotic exchange)
Transfer Cycle Time	Typically 10 to 30 seconds per load (System dependent)
Communication	Hard-wired I/O or Ethernet/IP link to AGV control system

Material Selection Guide

Materials are selected for structural rigidity and wear resistance:

Frame: Heavy-duty, formed or welded steel to resist deflection and maintain dimensional accuracy under repeated docking forces.
Docking Guides: Tapered or radiused UHMW-PE or high-strength steel to guide the AGV chassis reliably without excessive wear.
Drive Components: Industrial-grade chain/roller drives with integrated brake motors for precise indexing and stopping.

Services

Advantages & Core Features

High Positional Repeatability: Mechanical guides and precise locking mechanisms ensure the load is always positioned for accurate transfer, minimizing the reliance on AGV sensor calibration.
Quick Exchange Cycle: Automated push/pull mechanisms minimize the time the AGV must spend at the dock, improving fleet utilization rates.
Enhanced Safety: Integrated presence sensors and E-stops ensure the AGV cannot move during the transfer process and the fixed conveyor cannot push the load until the AGV is locked in place.
Load Versatility: Can be configured to handle various unit loads (e.g., pallets, roller containers, dedicated fixtures) by changing the transfer deck type.

FAQ

FAQ (Frequently Asked Questions)

Q: How is the conveyor unit powered if the AGV is wireless?
A: The interaction conveyor is a fixed piece of equipment powered and controlled by the facility’s main electrical grid, typically receiving its signal from the AGV's central traffic controller via a wired connection.

Q: What is the primary communication required between the AGV and the station?
A: The primary communication signals are typically binary I/O: 1) AGV present/docked, 2) Load ready to transfer (AGV to Conveyor), 3) Transfer complete (Conveyor to AGV), and 4) Emergency Stop active.

Information

Material Selection Guide

Materials are selected for structural rigidity and wear resistance:

Frame: Heavy-duty, formed or welded steel to resist deflection and maintain dimensional accuracy under repeated docking forces.
Docking Guides: Tapered or radiused UHMW-PE or high-strength steel to guide the AGV chassis reliably without excessive wear.
Drive Components: Industrial-grade chain/roller drives with integrated brake motors for precise indexing and stopping.

Details

Production & Customization Services

We focus on mechanical tolerance and control integration:

Custom Docking Profile: Machining the physical docking guides and locator pins to match the specific chassis profile and tolerance requirements of the client's AGV/AMR fleet.
Dual-Level Transfer: Designing stations that can transfer loads between two different AGV/conveyor heights (e.g., low-profile AMR deck to high-profile chain conveyor).
Control Protocol Matching: Configuring the PLC I/O map and electrical interface to be immediately compatible with the required communication protocol (e.g., Profinet, DeviceNet) of the AGV manufacturer.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional Automatic Guided Vehicle (AGV) Interaction Conveyors Manufacturers and Automatic Guided Vehicle (AGV) Interaction Conveyors Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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