Pharmaceutical Processing Conveyors (Validation Ready)

Steady & Reliable Manufacturer

Product Detailed Professional Description

Pharmaceutical Processing Conveyors are engineered to meet the stringent requirements of pharmaceutical and biotech manufacturing, focusing on cGMP (current Good Manufacturing Practice) compliance, material traceability, and validation readiness. They feature AISI 316L stainless steel construction, tool-less disassembly for sterilization (autoclave/SIP), crevice-free sanitary welding, and fully documented Material Test Reports (MTRs) for all contact parts. Systems are designed for minimal retention of cleaning agents and often utilize magnetic or timing belt drives for precise, controlled product indexing.

Introduction & Company Integration

Wuxi Huiqian supplies specialized conveyor solutions engineered for the highest standards of drug manufacturing. Our systems are built to meet cGMP guidelines, ensuring a validation-ready solution for handling APIs and finished dosage forms. We provide full material traceability and precision engineering, derived from our commitment to advanced sanitary technology, supporting pharmaceutical clients in maintaining batch integrity and compliance across their sterile and non-sterile processes.

Application Fields

Tablet and Capsule Counting/Filling: Precision indexing of bottles or blister packs under filling heads.
Sterile Vial Handling: Transporting sterile containers in aseptic filling isolators (often magnetic drives).
Cleanroom Packaging: Conveying finished product through labeling, coding, and final case packing.
Inspection and Quality Control: Indexing product precisely under vision inspection systems.

Specification

Contact Surface Material	AISI 316L Stainless Steel (Standard)
Cleanability	Tool-less disassembly, self-draining surfaces, accessible internal components
Documentation	Material Test Reports (MTRs), Weld Logs, Factory Acceptance Tests (FATs)
Tolerance Control	Precision timing belts or magnetic drives for repeatable ±0.1 mm positioning
Surface Finish	Required RA (Roughness Average) finish (e.g., Ra<0.8μm)

Material Selection Guide

Focus is on chemical resistance, sterility, and traceability:

Contact Parts: AISI 316L Stainless Steel with an electro-polished or mirror-finished surface to achieve a low roughness average (Ra).
Belts/Pucks: FDA-approved Polymers (e.g., high-purity PTFE or specific UHMW-PE grades) that resist chemical attack and high-temperature sterilization.
Welds: Continuous TIG welding for crevice-free joints, eliminating potential bacterial traps.

Services

Advantages & Core Features

cGMP Compliance: Design adheres strictly to guidelines for sanitary equipment, minimizing product contact points and eliminating fluid retention zones.
Validation Ready: Supplied with comprehensive documentation (MTRs, SAT/FAT protocols) necessary to support client validation processes (IQ/OQ/PQ).
Aseptic Disassembly: Tool-less clamps and quick-release mechanisms enable fast, complete disassembly for cleaning and sterilization procedures.
Non-Marring Transport: Gentle handling surfaces (e.g., specialized polymer pucks) ensure no damage to bottles or blister packs during high-speed indexing.

FAQ

FAQ (Frequently Asked Questions)

Q: Why is 316L Stainless Steel generally required over 304?
A: 316L Stainless Steel contains Molybdenum, giving it superior resistance to pitting corrosion from chlorides found in pharmaceutical cleaning and sterilization agents (e.g., sodium hypochlorite, peracetic acid).

Q: Can the electrical control panels be located near the conveyor?
A: Yes, but the panels must be suitably rated (e.g., NEMA 4X or IP66/69K) and mounted using standoffs to facilitate cleaning of the area behind the panel, in accordance with cGMP guidelines.

Information

Material Selection Guide

Focus is on chemical resistance, sterility, and traceability:

Contact Parts: AISI 316L Stainless Steel with an electro-polished or mirror-finished surface to achieve a low roughness average (Ra).
Belts/Pucks: FDA-approved Polymers (e.g., high-purity PTFE or specific UHMW-PE grades) that resist chemical attack and high-temperature sterilization.
Welds: Continuous TIG welding for crevice-free joints, eliminating potential bacterial traps.

Details

Production & Customization Services

We provide documentation and precision tooling for validation:

Tooling Design and Traceability: Manufacturing custom bottle/vial handling pucks and inserts with full material certification, ensuring repeatable positioning.
Weld Certification: Providing documented weld maps and inspection logs for all structural joints within the clean zone.
Pre-Configuration: Delivering the system with factory-calibrated timing and indexing sequences to minimize on-site setup and validation time.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional Pharmaceutical Processing Conveyors (Validation Ready) Manufacturers and Pharmaceutical Processing Conveyors (Validation Ready) Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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