Cleanroom Compliant Conveyor Systems

Steady & Reliable Manufacturer

Product Detailed Professional Description

Cleanroom Compliant Conveyor Systems are specially designed for controlled environments (e.g., ISO Class 7/Class 10,000 or better), engineered to minimize particle generation, chemical outgassing, and microbial contamination. These systems utilize fully enclosed components, low-shedding materials (e.g., anodized aluminum, sealed stainless steel, specific acetal/UHMW plastics), and fan/filter units (FFUs) integrated for downward airflow. Key features include sealed motors, minimized friction points, and absence of external lubrication to maintain air quality and particle count standards.

Introduction & Company Integration

Wuxi Huiqian manufactures specialized material handling solutions for environments demanding stringent particle control. Our conveyors are built with cleanroom protocols at the forefront of the design process. Through our expertise in sealed component technology and a detailed QMS, we supply systems that minimize shedding and outgassing, ensuring reliable, particle-free transport essential for pharmaceutical, microelectronics, and medical device manufacturing.

Application Fields

Micro-Electronics/Semiconductors: Conveying silicon wafers or precision components within ISO Class environments.
Pharmaceutical Filling Lines: Transporting sterile vials, capsules, or medical devices prior to packaging.
Medical Device Assembly: Moving components during critical assembly stages where contamination must be avoided.
Optical/Lens Manufacturing: Transporting sensitive lenses or optical components.

Specification

Cleanroom Rating	ISO Class 7 and better (Dependent on product)
Drive System	Sealed Motor, often located outside the controlled zone
Bearing Type	Sealed, self-lubricating, or polymer bearings (non-shedding)
Construction Method	Fully enclosed frame, smooth surfaces, minimized crevices
Material Surface Finish	Anodized Aluminum or Electropolished Stainless Steel

Material Selection Guide

Material selection is governed by particle and chemical emission:

Frame: Anodized Aluminum (for Class 7/8) or AISI 304/316 Stainless Steel (for Class 5 and below, often electropolished).
Bearing/Glide Surfaces: UHMW-PE or Acetal (POM) selected for specific low-shedding grades.
Belting: Low-particulate, non-fiber-shedding materials like Polyurethane or specialized modular plastic belts.

Services

Advantages & Core Features

Particle Control: Utilizes sealed bearings and low-friction polymer components to dramatically reduce the generation of particulates below the required ISO limits.
Aseptic Design: Construction methods (e.g., polished stainless steel) prevent microbial adhesion and facilitate cleaning in sterile environments.
Reduced Outgassing: Materials are selected for low Volatile Organic Compound (VOC) emission, preventing chemical contamination of sensitive products.
Non-Contact Handling: Systems are often designed with precision guides and controls to avoid abrasive contact with the product's base or sides.

FAQ

FAQ (Frequently Asked Questions)

Q: How do cleanroom conveyors achieve lubrication without oil contamination?
A: Systems use specialized dry lubricants (e.g., PTFE, graphite embedded polymers), self-lubricating polymer components (e.g., Acetal chains running on UHMW strips), or have all drive components located entirely outside the clean zone.

Q: Is an ISO Class 7 conveyor suitable for an ISO Class 5 environment?
A: A conveyor rated for ISO Class 7 may not meet the stricter particulate standards of Class 5. Class 5 environments require materials and designs (e.g., electropolished stainless steel, HEPA/ULPA filtered plenums) with even more extreme particle control measures.

Information

Material Selection Guide

Material selection is governed by particle and chemical emission:

Frame: Anodized Aluminum (for Class 7/8) or AISI 304/316 Stainless Steel (for Class 5 and below, often electropolished).
Bearing/Glide Surfaces: UHMW-PE or Acetal (POM) selected for specific low-shedding grades.
Belting: Low-particulate, non-fiber-shedding materials like Polyurethane or specialized modular plastic belts.

Details

Production & Customization Services

We focus on minimizing risk factors specific to controlled environments:

Component Encapsulation: Manufacturing specialized sealed enclosures for motors, gears, and drive shafts to prevent particle escape into the cleanroom atmosphere.
Pre-Cleaning and Packaging: Final cleaning of conveyor components in an external controlled environment prior to packaging and shipment, reducing on-site cleaning validation time.
Integrated Airflow Control: Fabricating conveyor frames with integrated plenums or standoffs to ensure the natural downward laminar flow of filtered cleanroom air is not obstructed.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional Cleanroom Compliant Conveyor Systems Manufacturers and Cleanroom Compliant Conveyor Systems Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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