Automated Warehouse Logistics Systems

Steady & Reliable Manufacturer

Product Detailed Professional Description

The Automated Warehouse Logistics Systems are comprehensive, integrated solutions designed for high-throughput, precision handling of cartons, totes, and small packages within distribution and fulfillment centers. These systems leverage Motorized Driven Rollers (MDRs) (such as our AC/DC Series Motor Rollers) for zone-controlled operation, enabling accumulation without line pressure. The design focuses on minimizing gaps between transport units and optimizing system flow, often integrating dynamic components like sorters, diverters, and merge points for efficient, automated routing.

Introduction & Company Integration

Wuxi Huiqian specializes in providing the core conveying technology that powers modern, automated warehouses. Recognizing the global trend toward faster e-commerce fulfillment, we develop and supply the modular components—from Electric Motor Roller Conveyors to custom frames—necessary for scalable and reliable automation. Our location in the Wuxi National Hi-Tech Technology Development district facilitates rapid deployment and technical support, leveraging our robust QMS to ensure consistent component quality required for uninterrupted 24/7 logistics operations.

Application Fields

E-commerce Fulfillment: High-speed transport and sorting of customer orders.
Retail Distribution: Moving totes from automated storage and retrieval systems (AS/RS) to picking stations.
Post and Parcel Operations: Automated induction, scanning, and sorting of packages.
Food & Beverage Distribution: Handling packaged goods and nested plastic containers.

Specification

Conveying Unit Type	Cartons, Totes, Plastic Bins, Small Pallets
Roller Pitch	Typically 50 mm to 100 mm (center-to-center)
Drive Technology	24V DC Motorized Driven Roller (MDR)
Accumulation Method	Zero Pressure Accumulation (ZPA) Zone Control
Standard Speeds	Up to 1.5 m/s (Line speed)

Material Selection Guide

For high-speed automated systems, galvanized steel is typically used for the roller tubes and frame for a balance of durability and cost-effectiveness. In environments requiring reduced friction or noise, polymer-based (Resin) rollers can be integrated, often used in curves or merge sections. Drive components utilize engineered plastic or polyurethane belts for transmission, optimizing grip and noise levels.

Services

Advantages & Core Features

Scalability and Modularity: Systems utilize standardized frame dimensions and interlocking components, allowing for flexible expansion and re-configuration.
Energy Efficiency: 24V DC MDR technology ensures that only the required zones are powered, resulting in reduced energy consumption compared to continuously running central drives.
Product Protection (ZPA): Zero Pressure Accumulation prevents product-to-product contact, minimizing damage during staging and queuing processes.
Simplified Maintenance: MDRs are independently controlled and can be replaced quickly without requiring system-wide shut-down, enhancing operational uptime.

FAQ

FAQ (Frequently Asked Questions)

Q: What is the typical service life of the 24V DC motorized rollers?
A: Under rated load and operational duty cycles, the average service life for the brushes motor is 10,000 hours and more than 20,000 hours for the brushless DC motor. Regular inspection of the drive belt or o-ring is recommended for optimal performance.

Q: How do these systems handle product variation in size and weight?
A: Zone control technology automatically adjusts accumulation gaps based on sensor feedback. The minimum product length should span at least three rollers. The system can handle a wide range of product weights, provided the zone load capacity is not exceeded.

Information

Material Selection Guide

Details

Production & Customization Services

We offer detailed engineering support for warehouse layout optimization. Customization focuses on precise component selection to match throughput goals:

Sensor and Control Logic Configuration: Pre-programming of MDR controllers to specific zone lengths and accumulation strategies.
Custom Bed Widths: Fabrication of conveyor beds to perfectly match the maximum carton or tote dimensions.
Integration Kits: Provision of specific mounting frames and interfaces for connecting our conveyors to automated sorters or robotic pick-and-place systems.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional Automated Warehouse Logistics Systems Manufacturers and Automated Warehouse Logistics Systems Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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