90∘ Transfer and Diverting Equipment

Steady & Reliable Manufacturer

Product Detailed Professional Description

90∘ Transfer and Diverting Equipment refers to mechanisms that physically change the flow path of a unit load (carton, tote, pallet) by 90 degrees, typically involving either a rotating platform, a pop-up transfer system, or a chain-driven cross-transfer. Unlike a curve conveyor (which changes direction but not product orientation), a diverter changes the product's entire direction, often to route products into different spurs or merge them from a perpendicular line. Selection depends on load type, speed, and the requirement to maintain or change product orientation.

Introduction & Company Integration

We engineer compact flow routing solutions that maximize flexibility in facility layout. Our 90∘ transfer systems provide high-accuracy, on-demand product routing, ensuring seamless and controlled material movement between perpendicular conveyor lines. We supply the critical components for distribution centers and manufacturing plants that require dynamic sorting, line consolidation, or space-efficient direction change.

Application Fields

Sorting System Output: Diverting products from a high-speed trunk line into 90∘ shipping spurs or packing lanes.
Pallet Load Cross Transfer: Moving heavy pallets laterally from a main warehouse aisle conveyor into a rack entry position.
Assembly Line Routing: Changing the direction of large jigs or assemblies to feed adjacent parallel workstations.
Reject/Rework Spurs: Diverting failed quality control items 90∘ off the main line and into a designated rework area.

Product Specification

Mechanism Type	Pop-up Belt, Pop-up Roller, or Turntable/Lift-and-Rotate
Transfer Angle	90∘ (Fixed)
Load Type	Cartons, Totes, Trays, and Pallets
Activation	Pneumatic Cylinders or Electric Servo Drive
Indexing Speed	Up to 10 cycles per minute (Heavy Load Dependent)

Material Selection Guide

Materials focus on stability, low inertia, and high cycle rate:

Transfer Rollers/Belts: Light-weight aluminum or composite rollers/belts driven by high-speed 24V DC motors (for pop-up types) to minimize inertia during the lifting cycle.
Lift Mechanism: Hardened steel linear guide rods and robust, high-cycle pneumatic cylinders or electric linear actuators.
Frame: Heavy-gauge welded steel structure, crucial for maintaining the precise alignment between the main and secondary conveyor lines.

Services

Advantages & Core Features

Compact Footprint: Achieves a 90∘ direction change in a square footprint barely larger than the product itself, maximizing floor utilization.
Selective Routing: Allows the system to choose which products continue straight and which are routed to the side line based on destination data.
Smooth Positive Transfer: Pop-up mechanisms lift the product off the main conveyor surface and positively drive it across the gap, eliminating slippage or jamming during transfer.
Orientation Flexibility: Turntable options allow the product to be rotated by 90∘ or 180∘ before transfer, controlling its orientation on the receiving conveyor.

FAQ

FAQ (Frequently Asked Questions)

Q: Which is better for high-speed carton sorting: a curve or a 90∘ transfer?
A: A Curve is used for continuous, high-speed flow when only direction change is needed. A 90∘ Transfer is used for selective diverting (sorting) into spur lanes and is highly precise but has a lower maximum throughput than a continuous curve.

Q: How does the pop-up transfer handle small products?
A: For small or irregular items, a Pop-up Belt Transfer is preferred. The entire surface area of the pop-up belt engages the product, providing a continuous support surface during the cross-transfer motion.

Information

Material Selection Guide

Materials focus on stability, low inertia, and high cycle rate:

Transfer Rollers/Belts: Light-weight aluminum or composite rollers/belts driven by high-speed 24V DC motors (for pop-up types) to minimize inertia during the lifting cycle.
Lift Mechanism: Hardened steel linear guide rods and robust, high-cycle pneumatic cylinders or electric linear actuators.
Frame: Heavy-gauge welded steel structure, crucial for maintaining the precise alignment between the main and secondary conveyor lines.

Details

Production & Customization Services

Integrated Load Centering: Designing the transfer deck with integrated guides or light-duty belt sections that automatically align the product before the transfer sequence is initiated.
High-Speed Servo Transfers: Providing servo-actuated transfer mechanisms to achieve high cycle rates (e.g., 40 cycles per minute) required for certain high-volume sortation applications.
Heavy Pallet Transfer Chains: Utilizing multiple strands of heavy block chain or roller chain for lateral movement of pallet loads exceeding 2000 kg.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd.

Wuxi Huiqian logistics machinery manufacturing Co., Ltd. Headquarters and Production Base is located in Dujiangyan, Chengdu, Sichuan, The company has offices in Changzhou, Jiangsu, Dongguan, Guangdong, and Yuyao, Zhejiang, which can perfectly cover domestic chemical, pharmaceutical, and blending modification users and provide a full range of sales and after-sales services.

As a professional 90∘ Transfer and Diverting Equipment Manufacturers and 90∘ Transfer and Diverting Equipment Suppliers, Kunwei has chemical machinery and several electrical engineers, and has been deeply involved in the industry for more than ten years.

10+ Years Experience

500+ Projects Completed

50+ Expert Engineers

Our Advantages

Core Strengths & Manufacturing Excellence

Why choose Wuxi Huiqian Logistics Machinery

Japanese Technology Heritage

Founded on Japanese advanced technology and logistics equipment expertise, ensuring superior product design and performance

Quality Management System

Full and scientific Quality Management System (QMS) ensuring consistent product excellence and reliability

Professional Workforce

Skilled and experienced team dedicated to precision manufacturing and customer satisfaction

Advanced Processing Equipment

State-of-the-art manufacturing equipment for precision production and consistent quality

Strategic Location

Headquarters in Wuxi National Hi-Tech Development district with excellent transportation and complete facilities

Industry Recognition

Highly recognized for integrity, strength and product quality throughout the logistics machinery industry

Our Manufacturing Expertise

Rollers Production Roller Conveyors Belt Conveyors Storage Cages Logistics Trolleys Mini Conveyors Frames Manufacturing Shelves Systems

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